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Handcrafted Soap making 101

Last week, I wrote about why I use handcrafted soap. If you recall, my primary reason for using handcrafted soap is simply because I like it. Today, we’re going to talk a little bit about how soap becomes soap. 😀

The truth about lye in your soap

Yep, we talked about this a little last week, but it should be repeated. Handcrafted soap is much better for your skin than the detergents that you can purchase at your local drug or discount store. That’s because handcrafted soap is made primarily with oils – olive oil, coconut oil and castor oil, for example. These oils are melted together and then combined with a sodium hydroxide solution. Sodium hydroxide, if you’re unaware, is lye. Yes, it’s a chemical. Yes, it can be a dangerous caustic. But by the time a handcrafted soap reaches you, the lye has been neutralized and no longer poses any sort of threat.

If you follow me on Facebook, you probably saw my post a couple of weeks ago about how all soap contains lye. Over the last few months, I’ve been approached several times by potential customers who walk up and start reading the labels on my soap. I applaud that, and I respect that everyone has things they’re not interested in rubbing all over their bodies. But in the interest of being helpful, and also because I’m curious, I always ask if they’re looking for something specific in the ingredients list. When someone says, “I’m looking for soap without lye,” I’m confused. Why are they looking for soap without lye? Who told them that lye is bad??

After doing a little research, I have come to the conclusion that one of two things is happening, neither of them true or very honest of the person(s) responsible for spreading this fallacy. Either the person making “soap” without lye is actually using a melt and pour base, or they’re lying to their customers. Now, I’m aware that’s a pretty heavy accusation; no one wants to be accused of lying, and trust me, I don’t want to be the one accusing people of lying. I have found, however, that when you start talking to customers who make this (very odd) request, they have heard from someone who’s either making or has made “soap” in the past that the process doesn’t require lye. It does. Make no mistake, soap making requires the use of lye. Without lye, you’re making a lotion bar, not a soap. Even melt and pour soaps contain lye.

OK, so why isn’t lye listed in the ingredients?

Some soap makers are hiding the lye in the soap by listing the ingredients as “Saponified oils.” At best, this is a deceptive way of hiding the ingredient sodium hydroxide that the soap contains. At worst, particularly if a maker is looking their customers in the face and saying their soap doesn’t contain sodium hydroxide, it’s a flat out lie. And it’s a lie that can cost them much more than their reputation. The United States’ Food and Drug Administration (FDA) has very strict rules in what a soap maker can and cannot say, and how they can represent their products. There are also very strict rules on packaging and labeling cosmetics, which is how handcrafted soaps are regulated.

Ingredients in soaps, like the ingredients in the foods you eat, must be listed on the packaging in the order of magnitude they are in the product by percentage. If a soap maker creates a product that is 50% coconut oil, 30% olive oil and 20% castor oil, well … she’s going to have a pretty big mess on her hands. That would be a terrible recipe! But she would have to list the coconut oil first, then the olive and the castor. If the percentage of sodium hydroxide for the entire size of the recipe falls between olive and castor, that’s where it would have to be listed in the ingredient list.

The FDA does allow a soap maker to use the “Saponified oils” listing, but I feel like it’s a bit deceptive. Sadly, a lot people won’t look up the meaning of the word saponified, and they just take the word of the person who makes the soap. If lye wasn’t used in the process, though, you’re not buying a bar of soap; you’re buying a bar of lotion with no cleansing properties at all.

A word about melt & pour soaps

I don’t have anything against melt & pour soaps. I think they can be a lot of fun, and you can make a lot of very cute little things using it. I have used it in the past, and I have had a lot of fun with it. However … when you’re buying handcrafted soaps, be sure to ask if you’re looking at melt & pour, or if you’re looking at hot process, or cold process soap. In my experience, you really don’t get the same type of soap when you’re buying melt & pour soaps. They may look good, and they might smell good, but they’re probably going to contain a lot of the chemicals that you’re trying to avoid by buying handcrafted soaps in the first place.

Even better would be to familiarize yourself with the difference between melt & pour soaps and the other two processes. Melt & pour looks different, and it feels different, too. It tends to sweat a lot, particularly in humid climates, so you often see it shrink wrapped. If little beads of perspiration form on the surface, it’s melt & pour. Also, melt & pour tends to be in cutesy shapes, or have words like “Soap” or “Handcrafted” in raised letters on the surface.

I suggest learning the difference because I’ve seen a few sellers at flea markets and craft shows claim that their soaps are handcrafted, when they’re really just melt & pour with different colors & scents. I overheard one such seller tell a couple of customers that her soaps contain NO lye like “the other guys” and that her soaps are more gentle as a result. She made other claims, and I felt bad for her customers because they didn’t realize that her price of two soaps for $5 was too low for a true handcrafted soap, regardless of the volume she may sell. I had to walk away before I said something that would have been rude and unprofessional, but I was angry and sad for all the people she was deceiving. And she certainly had NO regrets about running down other soap makers who were trying to be as honest as possible about their products.

Hot process vs. cold process

Almost all of the soaps that we sell at Old Fashion Soap Co., are cold process soaps. This means that the oils and lye solution are mixed together at around room temperature and are poured into molds and left to harden. Once they’re ready, we pop them out of the molds, cut them, and allow them to cure for three to four weeks. The longer they cure, the happier I am, but sometimes that’s just not possible. The cure time for cold process soaps served two purposes. One, it allows excess water to evaporate from the soaps, making the bars harder and longer lasting. Two, the longer a bar cures, the more gentle it becomes, until somewhere around day 25 (based on tests I’ve seen from labs who do such things), when they hit their peak gentleness. I have tested cold process soap as soon as the day I cut it, and I have never experienced any ill effects. I don’t know that I would want to use the soap so soon, though, and I definitely know that the longer a soap cures, the longer it lasts.

Although most soap makers cure their soaps from 21 to 30 days, the water isn’t completely gone by then. I have had bars of soap for a couple of years that continue to harden and shrink as they sit around. Most of them end up looking fairly deformed, actually, but they last a really long time once they start being used. So long as there’s nothing growing on your soaps, they’re fine to use even if they look sort of weird.

Hot process basically cooks the soap. The oils and lye solution are mixed together and cooked over heat. These days, most soapers use a crock pot for this method, but back in the day, they cooked soap in a huge kettle in the front yard over a big fire. If you’ve ever read the Little House on the Prairie books, Laura Ingalls describes the basic process a couple of times, I think. Equipment has changed, and probably fewer eyebrows are singed off, but the basic process is the same. The soap is cooked until it is translucent, then you add color and fragrance, mix it in as well as you can, and mold the soap.

The reward is that your soap is ready to use as soon as it hardens up and is cut. Again, curing time will make the soap last longer, but it’s already gentle, because the process has been accelerated with heat. I don’t really use this method anymore, because there’s a certain knack to it, and it requires more involvement and time commitment than I am willing to make. Also, to me, the soap can sometimes feel a little spongy. Other soap makers swear by hot process and can turn out some beautiful soaps that rival the cold process soaps I’ve seen.

Now you’re familiar with the reason why lye is used, and the ways soap is made. In my next blog post, I will pull it all together and explain what this means to you and your skin.

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Why I Use Handcrafted Soap

Skin Care Handcrafted Soap

I have been putting off writing an article like this for a while now.  In my opinion, there are so many things out there touting the benefits of handcrafted soap, I’m not sure how much I can add to the conversation. But I’ve seen some misinformation being spread, and I’ve heard some comments lately that make me think maybe I should go ahead and tell you why I use handcrafted soap.

Skin Deserves Special Attention

Everyone knows that our skin is the largest organ in our bodies. Yet we subject it to all sorts of mistreatment. Tanning bed, sun exposure, wind, products that remove moisture from our skin – it all begins to take a toll after a while. Damage is cumulative, and over time, we really do a number to our skin. Sure, you might slather on some lotion before bed, but does that really undo all the damage that was done when you were in the garden? How effective is aloe on sunburned skin, really?

The sad truth is, little that we do for our skin is actually beneficial. We scour store shelves for products to improve our skin, and drench ourselves in one chemical concoction after another. But what effect does any of those products actually have on our skin? How do we know that what we’re using is working? Most people make a half-hearted attempt to take care of the skin on their faces, and even less of an effort elsewhere on their bodies. For many people, the only time they think about their skin is when they’re having trouble with it.

Are Chemicals Really All That Bad?

Honestly, I am not  chemically adverse. I don’t think that every chemical out there exists with one purpose – to wipe mankind off the face of the planet. After all, water is a chemical, and in high enough concentrations, it can kill someone. I’m also not adverse to manmade chemicals, but if that’s your thing, I respect that. If you want to choose products that contain no chemicals as often as you can, I support your right to do that. We offer a nice selection of soaps that contain no synthetic colors, and some that contain no synthetic fragrances, and some that contain neither of those things. I hope that if that’s your thing, you’ll check them out.

But even for those of us who don’t feel like we need to avoid synthetics entirely, the question is this: Is it necessary to use all the chemicals in commercially available cleansing products? And I think the answer to that question is a resounding NO.

The truth is, if you buy a bar of Dove, or Dial or any of the commercially available “soaps,” you aren’t actually buying a soap. You’re buying a cleanser. It’s a bar of some concoction of chemicals, whereas the handcrafted soaps you buy from Old Fashion Soap Co., are made primarily of oils. You won’t find any sodium lauryl sulfate (SLS) in our soaps. Now, I have nothing against SLS itself; it is used in commercial cleansers to create “slip” and bubbles. The “slip” is what you feel when you run your hand along your skin after using a commercial cleanser that feels slick. It’s a film left on your skin to make your skin feel soft in water. There has been a lot of debate  over the last few years about SLS and the possibility of it causing cancer, but even the American Cancer Council says that’s just not true.

I Use Commercially Available Cleansers (GASP!)

Now, I’m not suggesting that there’s anything wrong with SLS. Full disclosure: I use commercially available shampoo and conditioner. You won’t find anything of the sort for sale on my website. The reason for that is, I have not been able to formulate a recipe that leave my hair feeling good. Most of what I’ve come up with leaves my hair feeling matted and … icky. There’s just not another word for it. LOL So I gave up and went back to commercially available shampoo and conditioner. Someone once suggested I use bar soap for washing my hair. But my hair is long, and I don’t like the way it feels when I use a bar soap. I’m fine with using the commercial shampoo, because I like the way my hair looks, and I don’t think I’m going to develop cancer from using it. If you don’t like the idea of using a shampoo, I sympathize with you, but I really don’t have a suggestion. 🙁

In fact, I don’t use any handcrafted/homemade cleansing agents other than my soaps. I’m not making my own detergent to wash clothing, I don’t make my own cleaners for household chores. I feel that for the most part, commercially available cleansers are fine for these applications. I don’t roll around in the stuff, and again, I’m not chemically adverse. I don’t have a need to recreate the wheel, so to speak, so I use what’s available on the market.

So, Why Handcrafted Soap, Then?

Well, the truth is, I like it. That’s pretty much it. I like the way it makes my skin feel. I like the way my skin looks when I use it. And I like to make soap, too. That’s pretty much the whole reason why I use it. I like it.

See, I started making soap when my son was about six years old. He was having issues with his skin, and pretty much everything that was scented bothered him. He itched all the time, and he had large dry patches of skin. We tried all sorts of products, but nothing really worked. Even the doctor couldn’t help. It got so bad that at one point, he scratched himself to the point of drawing blood while asleep. That’s when I decided I needed to find something that would help him. I started reading, and doing some research, and it kept leading me back to handmade soap.

Sensitive Skin benefits from handcrafted soap

While the kids were at their dad’s house for summer break that year, I made my first batch of soap. It was hot process, made in an old crock pot I had. And I “molded” it in a shoe box lined with a clean trash bag. I cut it the next day and tried a bar for my hands, just to see what it was like. That first batch wasn’t perfect, but it seemed to leave my hands a lot more moisturized than the soap I had been using.

When my son returned home, I handed him one of those bars of soap and told him to give it a try. Within days, I could see a difference. Unscented and no color, the soap I made seemed to be working for him. He wasn’t scratching constantly. The dry patches began to shrink, slowly.

Over the years, I’ve made hundreds of batches of soap for my family, and now customers. But I’ve also been lured to try various commercially available products, too. Bath gels are probably the biggest tease for me. I love to stand in the aisle and smell them! I have tried many, but I always come back to handcrafted soaps. Why? Well, because bath gels dry my skin out so badly, I can’t even shave my legs more than once a week! I couldn’t understand why I seemed to develop some sort of rash on my shins, and it itched so much I thought I’d go nuts. It got so bad, I had to stop shaving for a month! I honestly didn’t think it was the bath gel; I thought I had a rash. I went to the doctor and she said it looked like an allergic reaction and asked if I had changed my bath products.

I went back to the handcrafted soap and it cleared up in no time. A few months later, however, I bought more bath gel, because who can resist the Holiday scents?!? I was careful to choose a different brand this time, but I had the same problem. So I finally gave up and went back to using handcrafted soaps exclusively. No more bumps or itchy shins! During the winter months, when the air is fairly dry, I may have the occasional flare up, but for the most part, I am fine. I could shave every day if I wanted to, and not experience the dryness and bumpy shin issue I have with the bath gel.

Do As I Do

I don’t just make and sell this stuff, I USE it. Every. Single. Day. I’m not just saying, You should use this. I’m not making up a bunch of reasons why you should use it. I’m just saying, This is why I use it. But on my next blog post, I’ll explore why you should be using handcrafted soaps, too. And I bet I can come up with reasons you’re not really expecting. 😉

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As you may already know, there have been several changes to Suds & Stitches in the last few weeks. This is a quick recap of what’s been happening, where we’re going, and how we plan to get there. Grab a cup of coffee and get comfy!

We’ve separated the non-beauty products in to it’s own company called Heat Wave Designs! This is where everything from t-shirts to coffee mugs to mouse pads can be found and customized. If there’s something you want that we don’t currently have, drop us a line and tell us what you’re looking for; we’ll see what we can do to help you out. Check out some of the great things we’re offering …

Keeper of the Flame Apron



































In addition, Old Fashion Soap Co., has some changes, too.

I came very close to closing Old Fashion Soap Co., for good. In fact, I even announced the closing. But then I had people contact me and ask me to consider. This is what I’ve worked out.

I will continue to make soaps, but on a reduced basis. That doesn’t necessarily mean I’ll be offering fewer soap varieties, but it does mean that the batches will be smaller and that I might not have everything in stock all the time. I will accept custom orders for full loaves, and you can request a soap on back order. Back ordered soaps and full loaves may take up to 30 days to ship.

All wholesale orders will now be based on full recipes; I won’t be fulfilling those orders based on individual bars effective immediately. I’ve sent the details to my wholesale customers, but if you have any questions, please feel free to contact me. If you haven’t yet set up an account on my website, please let me know when you do so I can set it to a wholesale account type.

Also, I’ve updated the shipping on my website to charge actual cost instead of flat rate (Yay for WooCommerce fixing their shipping plug in!). Until I started doing an analysis of where I needed to fix things, I didn’t realize just how much I was subsidizing most of the shipments that I was sending. If you order a single bar of soap, or even two bars, you should be able to choose First Class Shipping rates that will be much lower than the Priority Mail option. And in my experience, it still arrives pretty quickly.

At this point, I don’t intend to do any more shows. I just can’t see how I can do them alone, but I might do some limited shows during the fall depending on how things go.

And finally, I want to thank everyone who sent me words of encouragement and who asked me to find a way to keep selling soap. Your support means everything to me, and I hope that this new arrangement works out to benefit everyone. Please let me know if you have any questions!

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Flash sale!

Take $1 off each bar or liquid soap when you buy in quantities of three – no coupon needed! Mix and match varieties and types. And get FREE SHIPPING on orders of $25 or more with coupon code 25freeship. But hurry, this offer is only good until Monday, March 13th!

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March 2017 Newsletter

Shillelagh Bar Soap

Hello, everyone, and welcome to March!


Spring is just around the corner, and we’re here to help you get ready for the warmer weather!




If you’re like most people I know, you may have a tendency to ignore your feet during the winter. I mean, come on! It’s COLD outside; no one wants to slather lotion on their feet. But when the warmer weather shows up, we pull out the sandals. Friends don’t let friends wear sandals with scaly, rough heels, and aren’t we all friends here? 😉 Try out our Black Water soap with pumice and crushed apricot kernels to slough the dry, dead skin off your feet! I use it in the bath (never the shower, because I don’t want to slip & fall!) a couple times a week, and it helps me keep my feet soft and smooth. I then follow that up with a nice dose of Jill’s Favorite Hand & Body Lotion. It’s super moisturizing without being greasy, and a little goes a LONG way. Your feet will be in sandal shape in no time at all.











Our March soap of the month is Irish themed, of course (I mean, did you really expect anything else?!). It’s a beautiful green color, with the scent of aloe & clover. But the best part about Shillelagh is that it is made with Shea Butter. It’s so creamy and moisturizing, I think you’re going to love it! And the scent is just a wonderfully clean fragrance, not overpowering. Give it a try!
















This month’s special is 30% off your embroidered item when you buy two. Buy a t-shirt and tote, get 30% off the t-shirt (the discount will apply to the lower priced item). Buy two t-shirts and the discount will be applied to the shirt of lesser or equal value. You can mix and match to your heart’s content, and the best thing is, there’s no limit on how many times you can purchase. Even better, no coupon is required; the discount will be applied automatically when you check out! We’re adding new garments, towels, and other items to be embroidered as well as embroidery designs all the time, so check back frequently to see all the new things being added. 😃


AND! We’re now carrying Ame & Lulu bags! These bags are great, and they’re generating a lot of buzz around the Internet. We have several different fabric patterns from which to choose, and they all look great. Take it to the office or out for a fun day with the kids; either way, you’re going to be the most stylish person around. Add a custom monogram for just $5 more, and you have your own unique bag.



























Well, that about wraps it up for this newsletter. We hope you will stop by the store and check out all the cool things we have to offer this month, and pick up some of the things that most intrigue you! And as always, if you’re looking for something you can’t find in the store, just let us know and we’ll see what we can do for you!


Until next month, happy trails!